NEWS

All the updates on the SWITCH project and R&D activities.

A novel flexible solution validated using a reversible Solid Oxide system: Smart Ways for In-Situ Totally integrated and Continuous Multisource Generation of Hydrogen (SWITCH project)

A novel flexible solution validated using a reversible Solid Oxide system: Smart Ways for In-Situ Totally integrated and Continuous Multisource Generation of Hydrogen (SWITCH project)

May 20th 2024, Trento

On the 31st of March 2024, the consortium partners brought the curtain down on SWITCH, an innovative project focused on the development and validation of an in-situ fully integrated and continuous multisource hydrogen production system. This European project was funded by the Clean Hydrogen Partnership and implemented by seven interdisciplinary organisations from across Europe led by Fondazione Bruno Kessler since it began in 2019.

One of the key principles of the EU Green Deal is to ensure a secure and affordable EU energy supply. Hydrogen generation is aiming to support the growth of clean and low carbon energy systems and their diffusion in order to have a fully decarbonized society.

At present, unfortunately, the large majority of hydrogen is produced from natural gas and oil, resulting in the co-production of CO2, a significant greenhouse gas. The remaining hydrogen is generated through electrolysis, although the majority of this production relies on non-renewable sources.

The European research project SWITCH attempted to tackle these challenges. During four years of intense research and collaboration, the consortium succeeded in different directions by creating a system that accommodates the intermittency of renewable energy by being able to rapidly switch between electrolysis and fuel cell operation modes. Furthermore, the flexibility of the system is a big added value as it allows to use distinct energy carriers, the connections to the grid as it ranges from the production to the consumption of energy with a focus on mobility due to its reversibility.

The project provided a robust baseline from which to start further system development through the creation of demo sites.

The SWITCH project has successfully concluded, leaving behind a lasting legacy in the field of sustainable energy production that will be felt for the years to come.
The project’s groundbreaking achievement lies in the development of a novel hydrogen production system that leverages solid oxide cell technology
reports the Project Coordinator Matteo Testi – Head of HyRES Unit at the Center for Sustainable Energy of FBK. “This system surpasses traditional hydrogen production methods in terms of efficiency, cost-effectiveness and environmental friendliness, heralding a potential revolution in the way we produce and utilize hydrogen. SWITCH represents a major leap forward in the journey towards a clean hydrogen economy, promising reduced emissions, enhanced energy security and a more sustainable future. The project’s significant contribution to the development of a low-carbon future has been duly recognized on the international stage. SWITCH was recently bestowed with the prestigious Energy Globe Award 2023 for Italy, a testament to its remarkable impact in the fight against climate change and its potential to create a real difference in the world. The SWITCH project’s success serves as an inspiration, showcasing the potential of innovation and collaboration to drive positive change and propel us towards a cleaner, brighter future”.

On May 15th, SWITCH held the final event “Hydrogen production and the society decarbonisation: SWITCH contribution to continuous energy supply and creation of flexible and interconnected energy systems grids”.

The conference was organised online to give the possibility to a higher number of participants to attend the event.

Following the greetings from the Project Officer Eleni Kontonasiou and introduction to the project by the Coordinator Matteo Testi, several brief presentations by each partner representatives took place showing the activities implemented and the result achieved.

Xinyi Wei (Ecole Polytechnique Fédérale de Lausanne) outlined the hydrogen production technologies and reported the outcomes of the SWITCH project’s Life Cycle Assessment which shows that a solid oxide electrolyzer is more efficient and tends to have lower environmental emissions during hydrogen production.

Zacharie Wuillemin (SolydEra) presented the origin of the project. He underlined how SWITCH allowed the company to enhance its knowledge in controlling more efficient reversible hot modules that can be easily integrated into complete hydrogen production plants. Florian Waeber (SolydEra) presented the main performance data of the core system developed for the project. Zacharie Wuillemin concluded with the perspectives and outcome of this system for the future.

The first part of the event concluded with the interesting speech of Matthias Metten (DLR), who focused on the results from the testing activities on segmented cell tests, on stack level and on a large stack module. The testing was performed by EPFL, FBK and DLR and demonstrated the entire operating rage of SWITCH in electrolysis and fuel cell operation.

The second part of the event concentrated on the technology and its exploitation.

The Chief Engineer of SWITCH Project Ilaria Mirabelli (HyGEAR) explained to the audience the characteristics and performance of the prototype and guided the participants in a virtual tour of the containers. The presentation was then followed by the speech of Monika Marek (Sweco Polska) who outlined the targets of the technology which can either be end-users or integrators.

The event concluded with a lively and stimulating discussion on how hydrogen can really have an impact on decarbonising the society.

The panel was moderated by Matteo Testi and saw the participation of Hans ten Dam (Director R&D HyGEAR), Srikanth Santhanam (Shell), Antonello Nesci (General Manager at SolydEra SA), Jan van Herle (Head of Unit at EPFL) and Matthias Metten (DLR).

The discussion gave the opportunity to the audience to understand in more depth the scale-up potential of the SWITCH technology and the impact of the project while fostering exchanges on the challenges and potential of hydrogen production.

The speakers focused on several topics, ranging from incentives to the integration of new technologies in the market, raising the awareness on how hydrogen can foster the decarbonisation of big industries to the scale-up potential of SWITCH technologies. The current landscape and potential impact of hydrogen in Italy, Switzerland and Germany was also underlined.

More information about the project at: https://switch-fch.eu/

MEDIA Section:

Download the PDF of the press release, at this link.

Have a look at the presentations given by:

Final Video of the SWITCH Project

SWITCH Consortium launched the final video of the project!

The Consortium decided to create a video tell the audience the activities implemented and results achieved, showing laboratories and parts of the prototype.

The document is based on the project visual identity that features the project as a unique and distinguishable brand, whose objective is to increase the public visibility of the project and subsequently its outcomes and facilitate the overall project goal to boost Europe’s Innovation ecosystem. 

We published the brochure among the D&C Materials section, in the publication page.

SWITCH Final Brochure

SWITCH finally reached its end.

The Consortium decided to create a final brochure to outline the story of the project from its start to its end in order to keep track of the activities implemented and results achieved.

The brochure has a DOI and has been uploaded on SWITCH Community in Zenodo. This will support the Consortium in disseminating the project also after its end, and will facilitate the market uptake of the SWITCH prototype. 

The document is based on the project visual identity that features the project as a unique and distinguishable brand, whose objective is to increase the public visibility of the project and subsequently its outcomes and facilitate the overall project goal to boost Europe’s Innovation ecosystem. 

We published the brochure among the D&C Materials section, in the publication page.

Citation:

Alberti, I., Metten, M., Marek, M., Xinyi, W., Mirabelli, I., Prosperi, G. (eds.) (2023). SWITCH: Smart Ways for In-Situ Totally Integrated and Continuous Multisource Generation of Hydrogen – Final Brochure
SWITCH/Horizon 2020. DOI: 10.5281/zenodo.10082183

SolydEra completed the installation of SOFC/SOE system!

The project partner SolydEra reports that in mid-March the team completed the installation of SolydEra’s reversible Solid Oxide Fuel Cell and Electrolysis system at the premises of HyGear in the Netherlands. The unit, the first of its kind for reversible operation, offers 3 different operation modes: multi-fuel power production, hydrogen production and co-generation of hydrogen and power from gas with the aim to serve as seamless hydrogen generator in HRS. In power generation mode it can run either on natural gas or hydrogen. In hydrogen co-generation mode (CH2P mode), it runs on natural gas and simultaneously provides electricity and hydrogen with a tunable ratio between them: a mode that is intended to be used when renewable power is not available. The system can also switch to steam electrolysis whenever renewable electricity is supplied. The system integrates SolydEra’s large stack modules (LSM) built with 4 G8X stacks, designed and produced for reversible industrial applications. The installed module has a maximum power of 25kW in SOFC mode and 75kW in electrolysis mode. The second generation of modules, under development, will achieve respectively 32KW and 100kW thanks to an increased number of stack power from 6 to 8 kW and will represent the backbone of multi-megawatt installations serving different markets such as green ammonia, steel industry and other power-to-X applications. The system is coupled to a hydrogen compression and purification unit based on a PSA provided by Hygear, that will deliver high-purity hydrogen to the end user. SolydEra reports to be very proud of its team for the achievement of this major milestone!

DLR publishes a new scientific paper in the International Journal of Hydrogen Energy!

 

SWITCH’s researchers of the Institute of Engineering Thermodynamics at German Aerospace Center (DLR) published the article entitled “Performance assessment of a 25 kW solid oxide cell module for hydrogen production and power generation“.

Abstract:
Hydrogen produced via water electrolysis from renewable electricity is considered a key energy carrier to defossilize hard-to-electrify sectors. Solid oxide cells (SOC) based reactors can supply hydrogen not only in electrolysis but also in fuel cell mode, when operating with (synthetic) natural gas or biogas at low conversion (polygeneration mode). However, the scale-up of SOC reactors to the multi-MW scale is still a research topic. Strategies for transient operation depending on electricity intermittency still need to be developed. In this work, a unique testing environment for SOC reactors allows reversible operation, demonstrating the successful switching between electrolysis (−75 kW) and polygeneration (25 kW) modes. Transient and steady state experiments show promising performance, with a net hydrogen production of 53 kg day−1 in SOEL operation with ca. −75 kW power input. The experimental results validate the scaling approach since the reactor shows homogenous temperature profiles.

DOI: 10.1016/j.ijhydene.2024.01.346

It is possible to download the article in Open access in the publication page of SWITCH Website. 

ELENA CRESPI WINS THE 2023 YOUNG SCIENTIST AWARD IN THE HYDROGEN SECTOR

The award was given by Hydrogen Europe Research, an international organization comprising 150 Universities and Research Centers from 29 countries.

Elena Crespi, a researcher with Fondazione Bruno Kessler‘s  Center for Sustainable Energy (SE), was awarded the 2023 Young Scientist Award by Hydrogen Europe Research, an international organisation that includes 150 universities and research centers from 29 countries.

The award ceremony took place on November 22, in Brussels, during Hydrogen Week, the main European event in the field of hydrogen, which hit its fourth edition this year.

The award was established to give visibility to the work of students, doctoral students, postdocs and young (under 35) researchers working within the Clean Hydrogen Partnership, a European initiative to reduce greenhouse gas emissions into the atmosphere.

The categories of the award are four, including the one dedicated to research in the field of Hydrogen usages, in which the FBK researcher excelled.

Dr. Crespi has carried out research and contributed to several European projects related to the use and production of hydrogen and is currently following, with the SE group at FBK, activities within the PROMETEO and SWITCH projects (the latter recently awarded the Energy Globe Award).

“I am very happy,” Elena Crespi said, “that my research work has received this recognition from Hydrogen Europe Research. I would like to thank the GECOS group at Politecnico di Milano, and in particular professors Giulio Guandalini and Stefano Campanari, with whom I became passionate about hydrogen research, following interesting European projects. And I thank the FBK SE center, directed by Luigi Crema, where in the last two years I have been able to contribute, within a very united and close-knit team, to important research projects on the use and production of renewable hydrogen.”

“As president of Hydrogen Europe Research,” said Luigi Crema, “I consider this award an important event to enhance our young people and their contributions in research. The evaluation process involves the entire European Association Board and ensures impartiality of decision. As Director of the SE FBK Center, I am very grateful to my collaborators for their commitment, which has received important awards over the years, including those in 2020 with Matteo Testi and 2022 with Michele Bolognese, in addition to this year’s award with Elena Crespi. It is a great satisfaction for the Center and for the entire Foundation”.

The winners of the other categories were:

  • Hydrogen Production Pillar: Drialys Cardenas Morcoso (Luxemburg Institute of Science and Technology – LIST)
  • Hydrogen Storage and Distribution Pillar: Tom Depover (Ghent University)
  • Cross Cutting Pillar: Sergii Kashkarov (Ulster University)
  • Best Researcher of the Year: Giovanni Di Ilio (University of Naples Parthenope)

Source: https://magazine.fbk.eu/en/news/elena-crespi-wins-the-2023-young-scientist-award-in-the-hydrogen-sector/ 

SWITCH Consortium creates factsheets to presents the activities implemented!

SWITCH project tells its story through some new communication materials: the factsheets!

The end of the project is approaching. These documents will support the Consortium in disseminating the results achieved during the last months of the project, and will facilitate the market uptake of the SWITCH prototype that will result from the project.

The document is based on the project visual identity that features the project as a unique and distinguishable brand, whose objective is to increase the public visibility of the project and subsequently its outcomes and facilitate the overall project goal to boost Europe’s Innovation ecosystem. 

Each partner created its own factsheet:

  • FBK highlightes the SWITCH concept and value proposition: the factsheet.
  • EPFL outlines the Environmental Impact Assessment and made a comparison between the hydrogen production technologies: the factsheet.
  • The factsheet of SolydEra introduces the core of the SWITCH system.
  • DLR reports the testing activities implemented from short stack to module level in the laboratories of EPFL, FBK and DLR: the factsheet.
  • The factsheet of HyGEAR gives an overview of  the structure of the prototype.
  • SWECO summarises the possible end uses and exploitation pathways of SWITCH system: the factsheet.

We published it among the D&C Materials section, in the publication page.

Curious to know more about the concept and value proposition of SWITCH? Have a look at FBK Factsheet!
Have a look at EPFL Factsheet!
Have a look at the structure of the prototype, on HyGEAR factsheet
Interested in the testing activities from short stack to module level? Consult DLR factsheet
Consult SWECO's factsheet to know the possible SWITCH end users
Read more on the core of the SWITCH system on SolydEra factsheet

THE SWITCH PROJECT WINS THE ENERGY GLOBE AWARD 2023 FOR ITALY

What a great acknowledgement for the SWITCH Project, whic is now qualified to participate in the international award!


The renowned award for sustainability was bestowed last 2nd November by the Trade Consul of Austria, Christoph Plank, to the director of the FBK Sustainable Energy Center, Luigi Crema and to the project coordinator, Matteo Testi. 

“This award”, highlighted Luigi Crema, “is an acknowledgement to the commitment of our researchers and innovators and adds value to our local collaboration with the company SolydEra. We wish to thank the European program of the Clean Hydrogen Partnership for funding with European funds the SWITCH project”.

Coordinated by the FBK researcher Matteo TestiSWITCH is a Horizon 2020 European project aiming to develop a prototype of an innovative system for hydrogen production, based on the solid-oxide cell technology.

“The SWITCH system”, explains Testi, “is going to be a technology for hydrogen production designed for refueling stations but also for any industrial user interested in decarbonizing processes guaranteeing at the same time their continuity. The innovation of the SWITCH concept is the production of hydrogen both through electrolysis by renewable resources and through low-Co2-emission processes, guaranteeing supply, as much renewable as possible, and producing also electricity and heat.”  

 
Smart Ways for In-Situ Totally Integrated and Continuous Multisource Generation of Hydrogen: the project

The heart of the technology will be a reversible solid oxide cell (SOC) that operates in two ways: electrolysis (SOE) and fuel cell (SOFC). In the SOE mode, the SWITCH system will use electricity generated from renewable sources to produce green hydrogen. Through electrolysis, renewable electricity will be used to split water molecules into hydrogen and oxygen. The SOFC mode power supply can be natural gas or biomethane.

By offering a cost-effective and continuous supply of H2 to hydrogen refueling stations, the SWITCH system aims to become a key technology for the transition to a carbon-neutral energy and mobility system in Europe, with crucial consequences for people’s health and improved infrastructure.

 

The Energy Globe Award

With more than 180 participating countries, the Energy Globe Award is defined as the most prestigious environmental award internationally. It is awarded annually to environmental protection, sustainable projects or sustainability awareness campaigns.

The award at the national level qualifies for participation in the international award to be decided in the coming months.

This project was funded by Fuel Cells and Hydrogen 2 Joint Undertaking (now Clean Hydrogen Partnership) with the Subsidy agreement n. 875148. This partnership receives the support of the Horizon 2020 research and innovation program of the European Union, of Hydrogen Europe and of Hydrogen Europe Research.

 

Source: https://magazine.fbk.eu/en/news/the-switch-project-wins-the-energy-globe-award-2023-for-ital

Luigi Crema (Director of FBK-SE), Matteo Testi (Coordinator of SWITCH Project) and Christoph Plank (Trade Consul of Austria). Source: FBK Magazine

Davide Ragaglia speaks about control strategy

The Center of Sustainable Energy launches a new initiative! A series of videos with researchers who conduct research and development activities in collaboration with industry, academia and public institutions in the energy sector.

The EU aims to become climate neutral – an economy with net zero greenhouse gas emissions – by 2050.  This goal is at the heart of the European Green Deal and in line with the EU’s commitment to global climate action under the Paris Agreement. The transition to a climate-neutral society is both an urgent challenge and an opportunity to build a better future for all. All parts of society and economic sectors will play a role, from the energy sector to industry, mobility, buildings, agriculture and forestry. The EU can lead the way by investing in realistic technological solutions, empowering citizens and aligning actions in key areas such as industrial policy, finance and research, while ensuring social equity for a fair transition.

In this context, the Sustainable Energy research center promotes the efficient and effective implementation of innovative energy solutions. The underlying belief is that this will help balance our ecological footprint and ensure a sustainable future for the next generations.

Davide Ragaglia is a researcher of the Center SE of Fondazione Bruno Kessler. His research mainly focuses on the implementation of control strategies for complex hydrogen systems, on the control system architecture, starting from a preliminary validation of PFDs and P&IDs, and on the definition of appropriate alarm machines, state machines and control loops. In this regard, control strategies have been developed for the European projects PROMETEO, SWITCH and HyCARE, to integrate and efficiently operate different hydrogen systems and respond to different end uses.

New scientific paper published in the EDP Science Journal

SWITCH’s researchers Michele Bolognese, Matteo Testi, Lorenzo De Bortoli, Ruben Bartali and Luigi Crema of the Centre for Sustainable Energy of Fondazione Bruno Kessler (Italy) published the article “Experimental validation of a dynamic modelling of a Reversible Solid Oxide Cells (rSOCs)”.
The work is the result of the participation of the researcher in the EFC21 – European Fuel Cells and Hydrogen Piero Lunghi Conference.

Abstract:
The integration of Hydrogen technologies in different end-uses such as transport, electric microgrids, residential and industrial applications, will increase exponentially soon. Hydrogen as energy carrier allows more favourable energy conversion than other conventional systems and is crucial in worldwide decarbonize end uses. The production of green hydrogen, using RES, is a key area for the evolution of this technology. In this context, SWITCH is a Horizon 2020 European Project that aims to design, build and test an in-situ fully integrated and continuous multisource hydrogen production system, based on solid oxide cell technology. Reversible Solid Oxide Cell (rSOCs) technologies allow to convert renewable energy as hydrogen in the power-to-gas application (P2G) and in reversible mode is able to produce electricity from hydrogen stored, power-to-power application (P2P). rSOCs are really interesting to stabilize the random nature of RES because a combined electrolysis and fuel cell system should be able to switch between the two modes as quickly as possible in order to optimize the integration and the use of RES. However, rSOCs need a complex BoP from the thermal point of view, able to guarantee high efficiency even at partial load mode as well as easy start-up and shutdown procedures. In this work, a Stack Box Module dynamic model was developed in Modelica environment as a dynamic tool for the definition and optimization of BoP requirements. Stack model was validated in SOFC (Solid Oxide Fuel Cell) and SOE (Solid Oxide Electrolyser). The results of the simulation provide verification of the technical/thermodynamic behaviour and flexibility of a stack box of 70 cells. Dynamic modelling allows to evaluate the effect of the reagent inlet temperatures on the operation and hydrogen production/consumption in terms of yield as well as the transients between the different operative modes. Model has been validated by experimental measurements performed in the laboratory. In particular, the kinetics of the reactions governing steam methane reforming (SMR) was considered from data found in the literature, while the ASR (Area Specific Resistance) value was calibrated according to experimental data. The results of the dynamic model show as model can be a useful design and optimization tool for the SOCs technology.

DOI: https://doi.org/10.1051/e3sconf/202233401003

The article is available in Open access at this link: https://www.e3s-conferences.org/articles/e3sconf/abs/2022/01/e3sconf_efc2022_01003/e3sconf_efc2022_01003.html

 

This project has received funding from the Fuel Cells and Hydrogen 2 Joint Undertaking (now Clean Hydrogen Partnership) under Grant Agreement No 875148. This Joint Undertaking receives support from the European Union’s Horizon 2020 Research and Innovation program, Hydrogen Europe and Hydrogen Europe Research

EN V Co-funded by_POS

Project Coordinator

Matteo Testi

Fondazione Bruno Kessler – FBK

Chief Engineer

Ilaria Mirabelli

HyGEAR B.V. – HYG

Knowledge Manager

Ilaria Alberti

Fondazione Bruno Kessler – FBK

Fondazione Bruno Kessler – content production and content management